Why sustainability and performance are not a contradiction.

In industry, the rule is often: more performance means more material, more energy, more CO₂. HycoFusion® breaks this connection.

Through the intelligent combination of metal and wood, HycoFusion® achieves both at once — sustainability becomes the basis of performance, not its opposite.

The principle: Less material — more impact

What's eliminated
Why it's sustainability
Why it's performance
High metal demand
Up to 50%* metal savings – direct CO2 savings in manufacturing and in use
The profile is lighter – lower dead weight of the entire structure
Adhesives & fasteners
No hazardous waste, reversible separation of the materials at end of life
The shear-rigid connection multiplies the performance of the mono-materials
Multi-component composite
Full recyclability through single-material purity of the components
Simpler assembly, fewer variants, lower system complexity

CO₂ footprint across the entire life cycle

HycoFusion® reduces emissions in every phase:

Manufacturing

Lower metal content → less energy → fewer emissions at the manufacturer.

Operation (Mobility)

Lighter profiles → less energy consumption → lower CO₂ emissions over the entire service life.

End of Life

Reversible connection → metal and wood separable and therefore fully recyclable.

Figures that speak for themselves

Up to

50%*

CO₂ reduction in manufacturing compared with a pure metal profile

Up to

50%*

metal savings at comparable stiffness

Up to

180%

increase in stiffness compared with the reference aluminium profile

Up to

235%

increase in energy absorption compared with the reference aluminium profile

Recycling

Reversibly joined

and separable into individual material streams

*depending on application, profile geometry, metal content and reference construction.

The answer to the key question

With HycoFusion®, sustainability is not added afterwards — it is part of the design.

The wood core creates lighter, stiffer, and more resource-efficient solutions with a lower CO₂ footprint. Intelligent hybrid design replaces mass with function.

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