Sustainable lightweight solutions for a wide range of industries.

Construction & Facades

Lighter facades. Less aluminum. More design freedom.

Together with a leading system manufacturer, Hycobility is evaluating the use of HycoFusion® technology for new facade and post-and-beam systems.

 

Benefits:

  • Lower CO₂ footprint

  • Higher load-bearing capacity

  • Thermal optimization

  • Design freedom

Automotive & Transportation

Lightweight construction for tomorrow’s mobility.

HycoFusion® is specifically designed to meet the demands of public transport and commercial vehicle manufacturing – where every kilogram and every gram of CO₂ counts.

Bus & Rail — Three measurable improvements

Together with a stainless steel profile supplier, structural components are currently being produced and tested.

Mass balance

Up to 50%* metal savings in the structural components — directly lowering the tare weight, enabling higher payload or lower energy consumption in operation.
*depending on application, profile geometry, metal content and reference construction.

CO₂ footprint

Less energy-intensive metal — reduces emissions in manufacturing and across the entire vehicle life cycle.

Crash properties

Up to 235% increase in energy absorption compared with the reference aluminium profile — superior deformation behaviour, improved passive safety for passengers.

Further Applications:

  • Commercial Vehicles – Weight optimization of superstructures and frames

  • E-Mobility – Range expansion through structural lightweighting

Mechanical Engineering

More stiffness. Less vibration. More performance.

 

Hybrid profiles enable:

  • Higher stiffness

  • Reduced vibrations

  • Better noise damping

  • Reduced variant complexity

 

Initial variants were produced and tested in collaboration with a leading system provider and will be launched on the market shortly.

Stacking Sticks & Timber Industry

Durable hybrid solutions for the timber and sawmill industry.

The HycoFusion® stacking stick HycoStick® combines:

  • Long service life

  • Higher production output

  • High stability

  • Economical ROI

Initial applications were prepared in collaboration with Springer Maschinenfabrik GmbH. HycoStick® has been in use under real production conditions in a sawmill since early 2026.

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